Formbev SQ

Sequential Formulation System

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Formbev SQ
Formbev SQ

Description

Syrup or beverage formulation system, mounted on a skid, fully automatic, designed so that it can be easily integrated into any processing unit.

Working as a fully automatic sequential unit, this system formulates beverages or syrups in a preparation tank from recipes of concentrated parts, which are ready or pre-dissolved before the formulation begins.

  • The equipment is a variation of the standard Formbev, moving towards a sequential dosage of ingredients.
  • The ingredients or concentrates are pre-dissolved before the formulation begins.
  • The system allows you to adjust the amount of product that you wish to produce from the selection of a recipe for a given product.
  • The system can be easily integrated with Aneko’s Emsys for the automatic emptying of drums if needed.
  • Has an inlet line of water controlled by a flow meter which counts the volume according to the volume entered in the recipe, depending on the step. The flush of concentrated with water is also measured and recorded on the system.

Opionals

  • Agitation for IBC containers.
  • Weighing modules for double checking the ingredient dosage.
  • Concentrates filtration.
  • Magnetic trap for concentrates.

SPECS

  • Concentated transfer flowrate: up to 60,000 LPH.
  • Standards: DIN / ISO.
  • Materials in contact with the product: 304 / 304L / 316 / 316L.
  • Supported ingredients formats:
    • IBCs for direct transfer of liquid ingredients.
    • Tank 700 L for the simple dissolution of solid ingredients or liquid micro-ingredients (essences, vitamins, colorants, etc.).

* Other capacities available upon request.

FEATURES

  • Greater efficiency with minimum loss
    Against other equipment in the market, Formbev SQ presents a significant boost in production capacity, reducing preparation times (up to 70%) and waste, and generating savings in resources such as labor, energy, water and plastics.
    These savings also have a positive impact by reducing logistics costs, such as storage space and transportation from storage to production room.
    The equipment can, optionally, have concentrates recognition, using wireless bar code readers, to ensure the consumption of each of the needed parts. The product change is instantaneous, without waste and with high speed concentrate preparation to decrease the waiting time.
  • CIP Ready
    Thought from its origin to be compatible with in-line CIP and designed to ensure a thorough cleaning.
  • All the information, at any time
    Production reports with all the details of the process, including quantity of supplied product, time, operator name, name of the recipe, step by step description and syrup tank. This information can be delivered in a open database for consultation with possibility of access via ethernet from the device that the customer defines to all the records of use of the equipment.
  • Modifications control
    The edition of recipes is accessible by authorized operators that allows their creation and/or modification. This allows the simple creation and/or modification of recipes with flexibility. Optionally, it is possible to have a database with the extended history of the elaborations that have been carried out in the system.
  • Easy operation
    The process is controlled through the touch-screen provided by the equipment as HMI, from where all the operations can be carried out in a simple and intuitive way. Formbev SQ has the option to replicate the screen and the operation of the equipment remotely via an installed PC in any area of the plant.
  • Precise formulation
    The Brix adjustment of the final product is done by means of in line measuring. The system will compensate for variations in Brix in the simple syrup supply making sure that the kilograms of sugar, corn syrup and kilograms/liters of water corresponds to those required in the recipe.